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Go Big!: Entrepreneur
Raises Millions To Establish New Facility
If you look up "innovation" in the dictionary,
you might expect to see a picture of Warren Carriere. His
approach to business has always been to seek out and seize
the next opportunity, no matter how daunting it might seem.
That attribute has helped him take his business further,
faster than he'd expected. When he had trouble attracting
venture capital to start a plastic repair facility in Toronto,
he decided to build an even bigger facility in New Brunswick.
"The entrepreneur decides if it's so tough to raise half
a million dollars, then let's go for five times as much,"
says Carriere.
He recently inked a deal worth about $3 million, which included
a forgivable loan from the province, a repayable contribution
from the federal government, and a $1 million lease.
"Without government assistance, the project would not
have taken place", says Carriere.
Carriere says the new facility will be in operation by August,
2002, and will begin to tap the huge potential he sees in
the automotive aftermarket -- repairing car bumpers that would
normally be trashed and replaced. At that point, a visit to
Toronto might just attract more attention.
Plastic automotive parts have proliferated in the last three
decades, but for all their benefits, they've increased the
expense of body repairs. If a plastic panel gets dented, the
shop will replace it and dispose of the damaged part -- with
a cost to the consumer and the environment. But with the wide
range of plastic products on the market, few would invest
in the tools and techniques to repair them.
Six
years ago, Carriere saw an opportunity here to make the repair
of plastics manageable. If you can repair a fender or buy
a rebuilt alternator, he reasoned, you should be able to do
the same with plastic parts.
He'd started as a bodyshop technician, specializing in repairing
the fibreglass bodies of Corvettes, and he soon became an
expert on bonding techniques, developing his own bonding agent
in the late 70s.
Now, armed with years of experience tinkering and experimenting
with plastics, he started
Pro Tech and set out to develop products to repair plastics,
along with the tools, systems and techniques to do it. For
example, plastic parts are often bonded using hot air welding
-- basically you aim a high-tech hair dryer with a 1/4"
spout on plastic wire till it begins to flow. This was fine
for big jobs, but when working with fine pieces or in tight
quarters, the air would simply blow the part away. Carriere
designed a tool more akin to a soldering gun, with a tip,
for more intricate work. He also developed new adhesives,
welding materials and finishing material, which he sells around
the world. Check out his website at www.protechnology.com.
Threat... Or Opportunity?
A new development in plastics might have posed a major challenge
to Carriere's business. Characteristically, he saw it as an
opportunity.
Thermal
plastic olefin (TPO) was a great innovation for the automotive
industry. It could give you sleeker, more streamlined contours,
but it was also very difficult to repair. BMW, for example,
would flame-treat a bumper, spray an adhesion promoter on
it, then prime and paint it. Many North American manufacturers
would skip the flame-treatment, but follow the other procedures.
Either way, the process was slow and difficult to reproduce
in a small shop; it simply wasn't cost-effective for the average
body repair shop or dealership.
If he could develop a cost-effective repair process, the
market was waiting. The savings to new car dealers alone would
be immense. If a bumper fascia is damaged in transit or on
the lot, it's cheaper to replace it then repair it, so dealerships
toss them. Carriere estimates that every dealership in North
America is throwing away about $500 worth of bumpers a week.
GM manufacturers alone throw out $250 million dollars worth
each year.
Today, that process is a reality, and it's being adopted
by a number of manufacturers and parts suppliers in North
America. But while Pro Tech had established a presence in
the auto repair industry, Carriere decided it could grow more
quickly by offering to perform the repair itself.
Plastic Repairs Unlimited is Carriere's newest company, with
a flagship facility in Winnipeg. PRU repairs all types of
plastics using Pro Tech's equipment, products and systems.
It was a similar plant he'd hoped to build in Toronto, until
New Brunswick beckoned.
Financing Finesse
Along the way, Carriere has been as innovative in his search
for financing as he has in recognizing
opportunities and seeking ways to seize them.
When it comes to banks, he laughs. "I can tell every
person who is ever going to try and get a business loan exactly
what the banker will say," he says. "'Friends and
family.' Banks are a non-entity in our business. We're not
big enough to want to borrow millions, so they're not interested."
He financed the establishment of Pro Tech -- the company
that sells the materials and tools -- with his own funds and
with financing from the Manitoba Capital Fund. That's a provincially
supported venture capital program, which invests in the $250,000
to $1.5 million range. "This financing helped us to lease
a 3,000 square foot building in a modern industrial park in
Winnipeg, and to purchase the additional machinery and warehouse
equipment we needed," says Carriere.
To help construct and equip the new PRU plastic repair facility
in Winnipeg, he sought, and received $69,900 in non-repayable
funding from Industry Canada's Aboriginal Business Canada
(ABC).
How
to finance your ideas
Seven tips from a pro
"There are a lot of government programs out there,"
says
Warren Carriere. "If you have patience, they can really
help you."
He offers this advice to entrepreneurs.
- "In these turbulent times, if you
have a really good business plan, there is tremendous venture
capital out there. These labour-sponsored funds are very
good, because they don't extract all your blood and sweat
like your normal venture cap will. They don't want to own
your business. People who invest in the funds get tax breaks,
and take that money to actually do something. Allowing these
to be created is one of the better things the government
has ever done."
- "Your business plan should be concise
and to the point... no more than 30-40 pages. Define your
marketplace, know what part of the market you can get, how
you're going to get it, and what your profit margins will
be. Write it yourself. You can do your own numbers on Excel."
- "Join the Canadian Federation of Independent
Business (CFIB). They're tremendous -- very helpful. It's
the best consultant you can get for nothing. They'll save
you money."
- . "Be patient. It can be tough for small
business people who are used to making a decision and going
ahead with it. You don't need a hundred consultants. The
government doesn't work that way, though."
- "Protect yourself. Insure every receivable
you can with the Export Development Corporation (EDC). They
have a tremendous program, and the rates are very reasonable.
Set a maximum on your credit card transactions. Don't get
into $5 thousand or more on an international basis."
- "If you're mainly selling locally, build
a relationship with your local credit union."
- "When it comes to financing, it's really
important how you approach different governments. Learn
what their plans are. Get to know their timetables. Learn
when their year-end is -- that's key."
"Everything else," says Carriere,
"is blood, sweat and tears."
Would you
like to receive money to expand & develop your small business
too? There's monies available now for qualified existing &
start-up small businesses. Phone toll free: 1-800-658-9792 or
e-mail The Small Business Funding Centre.
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